Introducing the

KTM42D

An outstanding double-pallet temperature-controlled packaging solution within the global Pharmaceutical and Life Science market place. The KTM42D offers a cost-effective response to the urgent need for the transportation and extended storage of products, such as some potential COVID-19 vaccines, that require an internal temperature range of -80˚C to -60˚C

KTM42

The most flexible cold-chain container in the world

The KTM42D is perhaps the most flexible cold storage container currently in the world. A single unit can be configured to carry double pallet loads from <-60°C, -20°C , +5°C all the way through to +25°C. Simply load the container with pre-configured phase-change materials, or with dry ice, giving Pharma, 3PL and logistics companies the ultimate flexibility using the same container

The KTM42D turns your -20 °C freezer into a <-60°C COVID vaccine and API deep-freeze

Utilising just 250kgs of dry ice per container (and placed within a conventional freezer), the KTM42D (with two full product loaded pallets) maintains a consistent internal temperature of <–60°C for 227 hours (over nine days). This means that any warehouse-sized freezer or truck-sized reefer can be turned into <-60°C deep-freeze units without the huge amount of energy, cost, health and safety issues typically associated with such devices

Transporting at <–60°C for over 94 hours

Using just the airline limit of 250kg of dry ice the KTM42D can transport a massive two Euro pallets of product at <–60°C and will maintain this temperature for more than 94 hours. This offers the sector the largest single-shipment capacity currently available whilst maintaining an airline compliant dry-ice-to-container ratio.

Giving remote and mobile freezers deep-frozen capabilities

Utilising just 250kgs of dry ice per container (and placed within a conventional freezer), the KTMD42 (loaded with two full pallets of product) maintains a consistent internal temperature of <–60°C for 227 hours (over nine days). This means that any warehouse-sized freezer or truck-sized reefer can be turned into <-60°C deep-freeze units without the huge amount of energy, cost, health and safety issues typically associated with such devices.

Under five minutes refill load time

To extend compliance time the operative does NOT need to enter the KTM42D. With its unique two-door load system dry-ice can be replenished from outside the unit in under five minutes

Simply open both doors and slide new dry-ice trays into place pushing the redundant trays out the other side. This process ensures that even when re-loading multiple containers at a time the exposure to dry-ice and the <-60°C temperature is minimal. The speed of dry-ice replenishment is further protection for the product

KTM42D

Data logger and management software

Each KTM42D comes with its own datalogger and can be monitored remotely 24/7. If the KTM42D is being used in transport the logger will prove compliance during complex transit protocols. If used for extended storage of deep-frozen pharmaceutical products the logger can be set to alert when more dry-ice is required. This allows for a very small workforce via text alerts or email to monitor and maintain multiple KTM42Ds at <-60°C whilst working in a -20°C environment with minimal dry-ice contact

Gone in 5 minutes

The simplicity of loading and replenishing the double door, double pallet KTM42D

The KTM42D is ideally suited for the transportation and extended storage of bulk

  • Coronavirus vaccine
  • API & diagnostic kits
  • Biopharmaceutical solutions
  • Diagnostics specimen samples
  • Cell lines
  • Bacteria
  • Micro organisms
  • Proteins and other samples and solutions

How this enables logistics across the deep-frozen supply chain

With its five-minute replenishment system, a single KTM42D could be used to store and transport pharmaceutical product at <-60°C globally, allowing for unlimited storage and complex transportation protocols. Due to the KTM42D’s unique easy lock-and-load process, part product can be removed from the container without undue issues or affecting internal temperature

Ambient transit

Ambient Transit

Product is held at <-60°C for 94 hours (4 days)

Refridgerated storage

Refridgerated Storage

Product is held at <-60°C for 227 hours (9 days) when stored in <-15°C – <-25°C temperature

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Refrigerated transit

Refridgerated Transit

Product is held at <-60°C for 227 hours (9 days) when transported in <-15°C – <-25°C temperature

replenisment

Replenisment

Product can be held at <-60°C for an unlimited time if dry-ice is consistently replenished

How TOWER innovated

TOWER was challenged by several leading Pharmaceutical companies, 3PLs and NGOs to address the impending supply-chain issue of transporting deep-frozen COVID-19 vaccines and APIs at <–60°C

Our partners had identified particular issues in the global logistics supply chain and wanted our R&D team to focus on these key conditions:

  1. Currently there is nowhere near the amount of <–60°C storage required to store the estimated 10 billion vaccinations required globally. So, with the intention of using passive containers to supplement and support that situation, our clients asked for a storage time of five days to be the target
  2. The cost – to say nothing of health and safety issues – of running <–60°C deep-frozen warehouses makes this solution globally cost prohibitive
  3. Airline limitations only allow up to 250kg of dry ice per container and current container specifications would be cost prohibitive
  4. Developing nations (perhaps the most vulnerable) haven’t the financial or energy infrastructure required to build or maintain <–60°C warehousing.

TOWER’s R&D team set to work modifying the existing and globally-accepted double Euro pallet KTM42 container to see if it could be adapted to become a dry-ice <–60°C storage device. Working on the basis that -20°C warehousing is more readily available than anything colder, they saw the opportunity to extend compliance times by modifying the KTM42D to be used as a double-pallet small freezer unit by utilising a small amount of dry ice

By adding dry-ice shelves above and below the pallet storage area, and putting additional thermal insulation into the sides (neither reducing internal capacity), the KTM42D was created

Further innovation:

Through this process and innovation TOWER’s R&D team has developed a deep understanding and appreciation of dry-ice sublimation rate (the rate that dry ice dissipates). This allows us to work with clients directly to help with pinch points such as customs or longer and more arduous journeys, in order to develop a bespoke and compliant solution.

TOWER units are offered across a range of different sizes: single euro, double euro, single US, double US, as well as half height units. This gives the Pharma and 3PLs total flexibility and at the same time bring TOWER’s history of zero outages, minimizing cost and maximising compliance. If you would like to discuss a particular requirement, please call us direct.

KTM42D Benefits

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Turns all existing infrastructure (-20°C) freezers into <-60°C deep-freeze units with hugely-reduced running costs, reliability and industry-standard health and safety

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When stored in a (-20°C) freezer unit the KTM42D maintains <–60°C for over nine days and can be replenished with dry ice in under five minutes, providing unlimited deep freeze time

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Provides the largest single industry shipment (two Euro pallets) within airline dry-ice limitation (250kg per container) whilst maintaining <–60°C for over 94 hours

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Under five-minute load-and-reload time allows minimal human contact with dry-ice. Industry-leading health and safety working conditions maintained throughout

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The most flexible container globally can be configured to carry double pallet loads from -80°C all the way through to +20°C

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Temperature is consistent throughout the payload so no temp differentiation in container

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Allows remote locations and lorry reefers with freezer capabilities to have deep-freeze capabilities

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Allows for multiple units to be maintained within -20°C freezers with limited unskilled workforce

Moving Forward

TOWER has developed a comprehensive suite of bespoke client payload solutions which meet the industry’s stringent product integrity demands, it has over 100 pack-out configurations available.

If you have a product or client that requires <-60˚C and wish to find out more, please contact a TOWER global representative.

Contact Us

UK & Europe

e: UKandEurope@towercoldchain.com
t: +44 118 932 5000

North America

e: NorthAmerica@towercoldchain.com
t: +1 609 325 9769

Africa

e: Africa@towercoldchain.com
t: +27 72 261 9873

AsiaPac

e: AsiaPac@towercoldchain.com
t: +61 478 838 140